Engine System

Engine System


Malfunction (Symptoms) Probable Causes Corrective Action (remedies)
Engine fails to start Battery weak or terminals corroded / loose Recharge or replace if defective. Clean and tighten terminals
Distributor cap wet Dry by wiping or blow with compressed air
Faulty starter action Check starting relay and wiring; repair or replace.
Automatic choke not actuated properly by operator Instruct operator to depress accelerator pedal slightly before cranking with starter
Carburetor air cleaner filter excessively dirty Clean or replace.
Automatic choke valve inoperative because linkage is sticking Clean linkage
Fuel pump not delivering sufficent fuel due to clogged vent in fuel tank cap "Remove and inspect cap; clean as required then reinstall. Ensure that rubber splash apron grommet does not contact cap base so as to obstruct air venting."
Automatic choke vacuum hose leaking (loose or disconnected) Connect or tighten as necessary
Water in fuel "Siphon fuel from about 1/32 inch above bottom of tank into glass jar to partially fill jar; inspect fluid in jar for layer of water below fuel. If water is present repeat procesdure until tank fluid is free of water."
Engine operation is sluggish Carburetor air cleaner filter excessively dirty Clean or replace
Fuel pump output pressure low Replace pump
Fuel filter clogged Replace pump
Rocker-arm cover (Crankcase) vent valve vacuum hose not attached to carburetor Connect host to carburetor
Rough or too slow engine idling Idle jets incorrectly adjusted Adjust
Crankcase vent valve or hoses clogged Clean or replace hoses; replace vent valve.
Slow engine acceleration Accelerator pump piston plunger cap worn or damaged. Install Chrysler kit PN 3780111 or replace Carburetor
Throttle linkage binding or defective Repair or replace as necessary
No fuel at carburetor on engine Restricted line Open fuel line and remove clogging matter or replace unserviceable line. Remove sharp bends and other restrictions
Defective pump Replace
Fuel mixture too rich; results in weak or rough engine operation Fuel mixture out of adjustment Adjust air-to-fuel mixture
Engine overheats Coolant level too low Replenish coolant
Radiator pressure cap malfunctioning Pressure-test cap.
Belts on water pump / fan slipping Tighten each belt to 60 - 75 lbs tension.
Thermostat defective Test
Coolant pump impeller defective Replace pump
Engine noisy (metallic sounds) Water pump impeller bearing lacks lubricant Lubricate pump.
Fuel pump rocker arm worn or damaged or spring broken Replace pump
Loose fuel pump mounting bolts Tighten
Slow engine warm-up Thermostat defective Install serviceable thermostat.
Engine misses or has low power Defective spark plug(s) Replace
Spark plug lead(s) disconnected Connect
Distributor vacuum advance faulty Repair or replace.
Faulty accelerator pump in carburetor Adjust or install kit in pump or replace carburetor
Low oil pressure Low oil level Add oil as required
Faulty oil pressure sending unit Replace
Thin or diluted oil Change oil to correct viscosity.
Clogged oil filter Install new oil filter.